Systems analysis on innovative cement binders
- Project team:
Achternbosch, Matthias (Project leader); Eberhard Nieke, Gerhard Sardemann, Ulrich Dewald
- Start date:
2007
- End date:
2015
- Project partners: Institute for Technical Chemistry, Dept. of technical waste treatment (ITC-TAB, KIT)
- Research group:
Innovation processes and impacts of technology
Project description
The material basis for many modern construction materials is Portland cement which is mostly used for the manufacturing of concrete, the most frequently used material on earth just after water. At present, annually more than one ton of concrete is being produced per capita at a global scale. The production of cement comes with high CO2 emissions which are estimated at about 2.5 billion tons of CO2 for 2008. This corresponds to 8% of the worldwide anthropogenic CO2 emissions (without considering land use, changes in land use, and forestry).
The project aims at analyzing and evaluating the present and future possibilities of CO2 reduction during the production of cement by using methods of systems analysis. This work comprises an analysis of earlier and present sustainability-oriented strategies and measures of the cement industry while considering the altering climate change mitigation policy framework. In the course of this, the focus is on the possibilities of reducing CO2 emission during the production of conventional cements, also by integrating end-of-pipe solutions like CCS. Additionally, new developments of innovative sustainable cements ("green cements") are analyzed in view to their potential to replace the universal mass construction material Portland cement. Past experiences with Novacem and Calera show that a large-scale technical realization of alternative product concepts faces high obstacles.
For the assessment of innovative binders a separate indicator system is being designed. Additionally, the innovation process is analyzed regarding barriers and framing conditions for the implementation of these alternative binders. For that purpose, interviews with stakeholders from research and development and from companies are conducted. Moreover, the impact of climate change mitigation policies is investigated. Individual resources like fly ashes that are expected to partly substitute Portland cement are investigated to determine in how far they really have a potential to serve as a mass construction material. Since 2007, the project team provides systems analytical knowledge for the KIT start-up Celitement.
Draft version of the first part of the ITAS study on "Green Cements"
The first result of this system-analytical survey of ITAS is the study ‘Sind „Green Cements“ die Zukunft? Erste systemanalytische Abschätzungen zu innovativen Bindemitteln. ("Green Cements" – the future? First estimations on innovative binders based on systems analysis) Teil 1: Novacem®. Karlsruhe: KIT Scientific Publishing 2011, 75 S. (KIT Scientific Reports 7589)’. In the first section of the study the focus is on Novacem®, originally a product of the Imperial College of London.
Download of the report: pdf
Publications
New calcium hydrosilicate-based cements celitement - a technology assessment
2016. ZKG international, 69 (6), 48–57
Why did more sustainable cements failed so far? Disruptive innovations and their barriers in a basic industry
2016. Environmental Innovation and Societal Transitions, 19, 15–30. doi:10.1016/j.eist.2015.10.001
Is coal fly ash suitable alkaline resource for manufacturing new calcium carbonate-based cements?
2015. Journal of industrial ecology, 19, 71–81. doi:10.1111/jiec.12147
A comparative technology assessment of new radical low CO2-cements - conditions of technical realizations, balances
2015. Proceedings of the 14th International Congress on the Chemistry of Cement (ICCC 2015), Beijing, CHN, October 13-16, 2015, The Chinese Ceramic Society
Towards low-carbon alternatives for OPC? Implications from recent radical innovations (Novacem, Calera, Celitement) for cement research
2015. 14th International Congress on the Chemistry of Cement (ICCC 2015), Beijing, China, October 13-16, 2015. Proceedings, CD-ROM
Fragmentierte Nachhaltigkeit. Barrieren für einen umweltorientierten Wandel im Bausektor
2015. Deutscher Kongress für Geographie, Fachsitzung ’Grünes Bauen und die Energiewende in der sozial-ökologischen Transformation’, Berlin, 1.-6.Oktober 2015
Towards low-carbon alternatives for OPC? Implications from recent radical innovations (Novacem, Calera, Celitement) for cement research
2015. 14th International Congress on the Chemistry of Cement (ICCC 2015), Beijing, China, October 13-16, 2015
New polymorphous CaCO3-based cementitious materials. Part 1: Calera - Analysis of the availability of resources (Neue zementäre Bindemittel auf der Basis von polymorphem CaCO3. Teil 1: Calera - Ressourcenverfügbarkeit
2013. ZKG international, (1), 50–62
Dekarbonisierung im Baustoffsektor
2013. Rolle der Wissenschaft im Globalen Wandel: Vorträge anlässlich der Jahresversammlung der Deutschen Akademie der Naturforscher Leopoldina, Berlin, 22.-24. September 2012. Hrsg.: D. Drenckhahn, 313–332, Dt. Akad. der Naturforscher Leopoldina
Innovation in basic industries - New sustainability-oriented concepts in cement production and their barriers
2013. 4th International Conference on Sustainability Transitions (IST 2013), Zürich, CH, June 28-21, 2013
Sind magnesiabasierte Zemente die Zukunft? Teil 1: Analyse bisheriger Entwicklungen
2012. ZKG International, 65 (2), 64–72
Are new magnesia-based cements the future? Part 2: Novacem – an assessment of new developments / Sind magnesiabasierte Zemente die Zukunft? Teil 2: Novacem - eine Bewertung neuer Entwicklungen
2012. ZKG international, (3), 64–72
A systems analytical evaluation of the utilization of coal fly ash as alkaline resource for manufacturing new CaCO3-based cements
2012. International Conference on Thermal Treatment TechnologiesHazardous Waste Combustors (IT3/HWC 2012), New Orleans, LA, USA, October 22–24, 2012
Innovationsprozesse bei der Zementherstellung. Sind ’Green Cements’ die Zukunft?
2012. Vortr.: EMPA Dübendorf, CH, 11.Mai 2012
Innovationsprozesse bei der Zementherstellung. Sind ’Green Cements’ die Zukunft?
2012. Vortr.: ThyssenKrupp Polysius AG, Beckum, 19.April 2012
Change dynamics in a maturing industry - main barriers and new approaches in cement production
2012. 3rd Internat.Conf.on Sustainability Transitions, Copenhagen, DK, August 29-31, 2012
Klimaschonende Produktion von Zement: eine Utopie?
2011. GAIA - Ökologische Perspektiven für Wissenschaft und Gesellschaft, 20, 31–40
Zementherstellung und das internationale Klimaschutzregime
2011. Banse, G. [Hrsg.] 3.Polnisch-Deutsche Konf.’Nachhaltige Entwicklung : Von der wissenschaftlichen Forschung zur politischen Umsetzung’ Katowice, PL, 25.-27.November 2009 Berlin : edition sigma, 2011 (Global zukunftsfähige Entwicklung - Perspektiven für Deutschland ; 16.2), 257–269
Sind "Green Cements" die Zukunft? Erste systemanalytische Abschätzungen zu innovativen Bindemitteln - Teil1: Novacem
2011. KIT Scientific Publishing. doi:10.5445/KSP/1000023194
Zementherstellung und das internationale Klimaschutzregime
2009. Nachhaltige Entwicklung : Von der wissenschaftlichen Forschung zur politischen Umsetzung ; 3.Polnisch-Deutsche Konf., Katowice, PL, 25.-27.November 2009